Quanstar Intelligent Controls (Shanghai) Co.,Ltd
Quanstar Intelligent Controls (Shanghai) Co.,Ltd
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Automated assembly solutions for automotive parts are designed to enhance production efficiency, ensure precision, and maintain consistent quality in the manufacturing of vehicle components. These systems integrate advanced robotics, precision tooling, and intelligent control systems to handle complex assembly tasks, such as engine components, transmission systems, electrical systems, and interior/exterior parts. Below is an overview of the key features and parameters of such systems:
High Precision Assembly:
Utilizes robotic arms with high repeatability (e.g., ±0.02mm) for accurate part placement and fastening.
Equipped with vision systems and sensors for real-time alignment and quality inspection.
Flexibility:
Modular design allows for quick reconfiguration to accommodate different automotive parts.
Compatible with various materials, including metals, plastics, and composites.
Scalability:
Can be integrated into existing production lines or expanded for higher throughput.
Quality Assurance:
In-line inspection systems detect defects such as misalignment, cracks, or missing components.
Data logging and traceability for compliance with automotive industry standards.
Efficiency:
Reduces cycle times and minimizes human error, leading to higher productivity.
Energy-efficient components and optimized workflows lower operational costs.
Safety:
Equipped with safety guards, emergency stop buttons, and collision detection systems.
Complies with ISO and OSHA safety standards.
| Category | Parameter | Description |
|---|---|---|
| General Specifications | System Type | Robotic assembly system with integrated automation |
| Application | Engine components, transmission systems, electrical parts, interior/exterior parts | |
| Power Supply | 220V/380V, 50/60Hz | |
| Air Pressure Requirement | 0.5-0.7 MPa | |
| System Dimensions | Customizable based on production line layout | |
| System Weight | Varies by configuration (e.g., 1000kg to 5000kg) | |
| Performance Parameters | Production Capacity | 50 to 500 parts per hour (depending on complexity) |
| Repeatability | ±0.02mm to ±0.05mm | |
| Cycle Time | 10 to 60 seconds per part (depending on assembly complexity) | |
| Robotic System | Robot Type | Articulated, SCARA, or delta robots |
| Payload Capacity | 5kg to 50kg (depending on robot model) | |
| Degrees of Freedom (DOF) | 4 to 6 DOF for flexible movement | |
| Control System | Human-Machine Interface (HMI) | Touchscreen PLC interface for easy operation and monitoring |
| Automation Level | Fully automatic with minimal manual intervention | |
| Data Logging & Reporting | Records production data for quality control and analysis | |
| Material Handling | Part Compatibility | Metals, plastics, composites, and hybrid materials |
| Feeding System | Vibratory feeders, conveyors, or robotic pick-and-place systems | |
| Safety Features | Emergency Stop | Instantly halts system operation in case of emergency |
| Safety Guards | Enclosed safety guards to protect operators | |
| Collision Detection | Sensors to detect and prevent collisions during operation | |
| Maintenance & Durability | Maintenance Requirements | Regular lubrication and part replacement as per manufacturer guidelines |
| System Lifespan | Designed for long-term use with durable components | |
| Customization Options | Part Size Range | Adjustable for small to large automotive components |
| Integration with Other Systems | Can be integrated with upstream/downstream production lines |
FAQ
1.Q: Are you trading company or manufacturer?
A: We are a manufacturer with over 10 years of production and development experience.
2.Q: What are your major products?
A: We are an assembly automation solution provider specialized in customized automatic machinery for production. For example, we provide customized asembly line, testing and packaging solutions to several electric vehicle (EV) manufacturers, such as component-level lines for battery packs, thermal management systems, steerings and so on.
3. Q: How long is your delivery time?
A: Usually 3 months is a production cycle, the specific delivery date should be arranged according to the product’s complexity and real-time production schedule. Please contact us for the latest delivery date.
4.Q: How about your price?
A: Show us your parts and we will be glad to find solutions and provide a suitable scheme, and offer the most competitive price to you.
5.Q: What is your terms of payment ?
A: 40% deposit and 60% balance payment before delivery.
6.Q: What is the package for you machine?
A: We have standard wooden case package.
7.Q: How long is the warranty?
A: Our aftersale service is one year free warranty, and life-time maintenance guaranteed.
8.Q:What partners do you work with?
A: We can both work with customer’s designated partners and propose other components partners at customer’s request. Some of our technical partners as below: